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Research Projects

Development of processes for the catalytic combustion of hydrogen and study of the integration in devices for portable applications




16-05-2014 / 15-05-2016



Research Head: Asunción Fernández Camacho
Organismo Financiador: Junta de Andalucía
Código: P12-TEp-862
Componentes: Julián Martínez, Gisela Arzac, Dirk Hufschmidt, Joaquín Ramírez, M.Carmen Vera, Vanda Godinho, Lionel Cervera, T.Cristina Rojas, Olga Montes, Mariana Paladini, Jaime Caballero-Hernández
Grupo de Investigación: Materiales Nanoestructurados y Microestructura, Grupo de Investigación: Propiedades mecánicas, modelización y caracterización de cerámicos avanzados

Hydrogen is an attractive candidate as a vector for storage and transport of energy in the context of an increased use of renewable and clean energies. The production and use of energy based on hydrogen technology is particularly important for small-scale portable (and potentially scalable for stationary) applications. In this project the process of catalytic (controlled) combustion of hydrogen will be investigated in the various aspects that could lead to a final integrated configuration with a H2 generation system for portable applications. For that the project will take advantage of the synergy of integrating two researcher groups from the PAI: i) The TEP217 group, specialists in storage and generation of hydrogen based on metal hydrides, complex hydrides and hydride composites reactive systems; and in the use of catalysts and additives to control and improve the kinetics of these processes. ii) The FQM342, specialist group for the fabrication of porous ceramics of high interest as catalyst supports for harsh combustion environments. Further collaboration is completed with the participation of the company Abengoa Hidrógeno SA that will be involved as sub-contractor as specialist in systems for the production and storage of hydrogen.
In particular we will work on this project in the following lines:
1.- Development of catalysts and supports for catalytic combustion. Typically porous biomorphic silicon carbide ceramics and classic noble metal catalysts, as well as new low cost catalysts to be developed in the project.
2.- Development of reactors needed for the study of the catalytic combustion. Typically hydrogen flows from a few ml/min to the scale of a H2 generator already available in the range 0.5 to 1.5 L/min.
3.- Coupling the catalytic combustion system with a portable hydrogen generation systems that we have developed in previous projects.
4.- Application of the sputtering technology in an exploratory manner in this project to deposit the catalyst materials for the H2 catalytic combustion on porous substrates.
5.- Microstructural and chemical characterization of the supports and catalysts in the nanoscale to follow the procedures of synthesis and evolution in operation.

 


Development of novel materials and processes for the generation and use of hydrogen mainly in portable applications




01-01-2013 / 31-12-2015



Research Head: Asunción Fernández Camacho
Organismo Financiador: Ministerio de Economía y Competitividad
Código: CTQ2012-32519
Componentes: Gisela Arzac, Jaime Caballero, Lionel Cervera, Vanda Fortio, Carlos Negrete, Dirk Hufschmidt, Cristina Rojas Ruiz, Roland Schierholz
Grupo de Investigación: Materiales Nanoestructurados y Microestructura

Hydrogen as a vector of transport and storage of energy is a very attractive candidate in the context of increased use of renewable and clean energies. This project will address the study of the different processes that lead to the final configuration of an integrated systems for hydrogen generation and use mainly in portable applications (and potentially scalable for stationary applications). In particular, work will be carried out in this project in the following lines:
a) Research on new lightweight compounds for use in hydrogen generation processes on a small scale by chemical routes (hydrolysis). Typically hydrolysis reactions of borohydrides (i.e. NaBH4) and compounds like ammonia borane, hydrazine borane or hydrazine. This line includes the development of catalysts at the nanoscale using wet chemical methods for their synthesis: Metal-metalloid nanostructures (i.e. Co-B, Co-B-P and similar ones) and bimetallic catalysts (including or not metalloid) of low cost which potentiate synergistic effects (i.e. CoRu, NiPt or Co-Ru-B). The topic also includes the development of portable reactors for these processes and the development of new substrates and monoliths, studies of adherence and durability of the catalyst.
b) Research on new host-guest systems containing hydrogen for reversible storage (loading / unloading). Mainly porous supports (host) like the so called "nanoscaffolds" (based on C or BN) infiltrated with borohydrides materials (guest) (i.e. titanium borohydride) typically used for reversible hydrogen storage. These new materials must present improved charging and de-charging kinetics.
c) Studies of coupling a hydrogen generator system with a low cost fuel cell. Typically a continuous reactor for the hydrolysis of NaBH4 with Co-B catalyst for providing H2 at constant flow rate conditions to directly feed a PEM fuel cell of 60 W.
d) Fundamental studies for the development of catalysts and supports for the controlled combustion of hydrogen. It's a new line in the research group based on wet chemical preparation of noble metal nanoparticle catalysts on commercial porous ceramic supports (i.e. SiC). The line also includes the design of a reactor for laboratory-scale study of heat production by controlled combustion of hydrogen.
e) Development of sputtering technology ("magnetron sputtering") for the preparation of catalysts and nano-structures on various substrates for use in the processes developed in the previous sections. The group has extensive experience in this technology to be applied in novel ways in this project leading to a great versatility regarding nanostructure, composition and addition of additives to improve catalytic activity, durability and selectivity of catalysts.
f) Microstructural and chemical characterization of new materials and catalysts developed in the project. We are dealing typically with materials of controlled nanostructure where modern nanoscopic techniques will play a key role in the custom manufacturing of these materials

 


Development of nanostructured protective coatings for extreme environmental conditions (NANOPROTEXT)




01-01-2012 / 31-12-2014



Research Head: Juan Carlos Sánchez López
Organismo Financiador: Ministerio de Ciencia e Innovación
Código: MAT2011-29074-C02-01
Componentes: T. Cristina Rojas Ruiz; Francisco Javier Pérez Trujillo;Maria del Pilar Hierro de Bengoa;Germán Alcalá Penades; Maria Sonia Mato Díaz; Marta Brizuela; Pablo Corengia; José Luis Viviente; Alberto García;Daniel González
Grupo de Investigación: Materiales Nanoestructurados y Microestructura

In many industrial operations, the machines or tool components in contact are submitted to severe conditions of load, friction, temperature or variable atmosphere. The research efforts are directed towards the development of new multiphase coatings capable to increase their performance by protection of the surface against wear and oxidation that cause failure mechanisms. By appropriate control of the size and distribution of phases, chemical composition and microstructure in the nanometric regime it is possible to obtain multifunctionality as low friction, hardness and thermal stability. To achieve excel in this purpose it is necessary to correlate the macroscopic properties of these coated surfaces (mechanical, tribological, oxidation resistance) with these basic phenomena.

In this project, three types of nanostructured coatings will be prepared using a magnetron sputtering process for protection in running operations under extreme or singular conditions (pressure, temperature, oxidant atmospheres, vacuum, etc.). The chosen systems are constituted by crystals of hard materials (nitrides or carbides) in combination with a second element or phase that improves the practical performance. Thus, nanocomposite coatings consisting of WC nanocrystals dispersed in an amorphous dichalcogenide phase (WS2 or WSe2) are proposed as solid lubricant coatings to run under high vacuum conditions useful for spatial applications or inert environments. In the second case, Y or Zr will be tested as dopant elements in CrAlN coatings with the aim of increasing the corrosion and oxidation resistance and tribological behaviour useful for many industrial fields (machining tools, metallurgy, aeronautic, automotive, etc…). Finally, hard and transparent nanocomposite coatings based on the Al-Si-N system are suggested as protective coatings for optical systems.

In all cases, the project comprises their synthesis, chemical and structural characterization, and validation in tribological and oxidation under extreme condition tests that simulate the final operation conditions. In the case of the hard and transparent coatings, their optical properties will be also analysed. The establishment of the relationships between microstructure and measured properties will be an essential objective, since it enables the better understanding of the action mechanisms, and thus, the optimisation of such nanostructured multifunctional systems for an improved technological benefit.

 


Advanced laboratory for the nano-analysis of novel functional materials (AL-NANOFUNC)




01-10-2011 / 30-03-2015



Research Head: María Asunción Fernández Camacho
Organismo Financiador: Unión Europea
Código: REGPOT-CT-2011-285895
Componentes: T. Cristina Rojas, M.Carmen Jiménez, Gisela Arzac, Olga Montes, Inmaculada Rosa, Rafael Alvarez, Vanda Godinho, Juan Carlos Sánchez-López, Hernán Míguez, Agustín R. González-Elipe, Manuel Ocaña, M. Jesús Sayagués, Lionel Cervera, Roland Schierholz, Salah Rouillon, Lucia Castillo, Rocío García, Carlos García-Negrete, Jaime Caballero
Grupo de Investigación: Reactividad de Sólidos, Grupo de Investigación: Materiales Coloidales, Grupo de Investigación: Materiales Nanoestructurados y Microestructura, Grupo de Investigación: Materiales Ópticos Multifuncionales

The AL-NANOFUNC project has been designed to install and fully develop at the Materials Science Institute of Seville (ICMS, CSIC-Univ.Seville, Spain) an advanced laboratory for the Nano-analysis of novel functional materials. Advanced Nanoscopy facilities, based on latest generation electron microscopy equipments, will be devoted to breakthrough research in specific topics of high interest: i) Nanomaterials for sustainable energy applications; ii) protective and multifunctional thin film and nanostructured coatings; iii) nanostructured photonic materials and sensors. To take the ICMS laboratories to a leading position that is competitive in a world-wide scenario, the AL-NANOFUNC project is contemplated to up-grade the actual research potential in several directions: i) improve equipment capabilities regarding the Analytical High Resolution Electron Microscopy facilities; ii) improve the impact and excellence of basic research through hiring of experienced researchers and transnational exchange with the reference centers in Europe; iii) develop and improve the innovation potential of the ICMS’s research by opening the new facilities to companies and stakeholders; iv) organize workshops and conferences, dissemination and take-up activities to improve research visibility. Close collaborations with reference centers and companies in Liège (Belgium), Graz (Austria), Jülich (Germany), Oxford (England), Cambridge (England), Dübendorf (Switzerland) and Rabat (Morocco), as well as with laboratories at Andalucian Universities, are foreseen in this project. Five companies in Andalusia will also collaborate in close synergies to promote the long-term strategic lines of interest for the region in the natural and artificial stone products and solar and renowable energy sectors.


Nanostructured films for operating under vacuum




01-10-2011 / 31-12-2011



Research Head: Juan Carlos Sánchez López
Organismo Financiador: Ministerio de Ciencia e Innovación
Código: MAT2010-21597-C02-01
Componentes: T. Cristina Rojas Ruiz, Santiago Domínguez Meister
Grupo de Investigación: Materiales Nanoestructurados y Microestructura

In this project, nanostructured coatings will be prepared using a magnetron sputtering process for lubrication of mechanical components used in aerospace applications. These materials must provide wear protection and low friction when operating in ambient air or vacuum environment. The chosen systems to obtain this compromise are constituted by WC nanocrystals dispersed in an amorphous dichalchogenide phase (WS2 or WSe2). These solid lubricant coatings are proposed to enhance the wear resistance, mechanical strength and oxidation resistance in comparison to their conventional MoS2 or DLC coatings for this kind of applications.


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