Scientific Papers in SCI

Nanostructured Nb-C thin films were prepared by direct current magnetron sputtering (DC-MS) and high-power impulse magnetron sputtering (HiPIMS). The films were characterized in depth by X-ray diffraction (XRD), grazing incidence X-ray diffraction, scanning electron microscopy, atomic force microscopy, electron probe microanalysis, and Raman spectroscopy. The mechanical properties were measured by nanoindentation, and the tribological properties were measured by pin-on-disk tests in ambient air. The wear tracks and ball scars were analyzed by Raman spectroscopy to elucidate the tribochemical reactions that occurred at the contact area and to determine the wear mechanism for each specimen type. The thermal stability of the coatings was studied up to 1000 degrees C using Raman spectroscopy and XRD. The samples prepared by DC-MS were very dense, and the phase composition changed from purely nanocrystalline (Nb2C and NbC) to a mixture of NbC crystals embedded in an amorphous carbon-based matrix (NbC/a-C(:H)). However, the samples prepared by HiPIMS developed a marked columnar morphology with a NbC/a-C(:H) nanocomposite structure. The hardness values ranged from 11 to 20 GPa depending on the deposition technique and the amount of the soft a-C(:H) phase present in the sample. The tribological properties of all the coatings were remarkably good when the carbon content was approximately 50 at.%. The formation of a lubricating sp(2)-rich C tribofilm between the ball and coating during the pin-on-disk tests was observed by Raman spectroscopy. The tribofilm formed preferentially on the samples prepared by HiPIMS, which had higher C contents. At 750 degrees C, the degradation of the NbC phases resulted in the formation of an additional a-C phase and niobium oxides.

Formic acid is an advantageous liquid organic hydrogen carrier. It is relatively nontoxic and can be synthesized by the reaction of CO2 with sustainable hydrogen or by biomass decomposition. As an alternative to more widely studied powdery catalysts, supported Pd-C catalytic thin films with controlled nanostructure and compositions were newly prepared in this work by magnetron sputtering on structured supports and tested for the formic acid decomposition reaction. A two-magnetron configuration (carbon and tailored Pd-C targets) was used to achieve a reduction in Pd consumption and high catalyst surface roughness and dispersion by increasing the carbon content. Activity and durability tests were carried out for the gas phase formic acid decomposition reaction on SiC foam monoliths coated with the Pd-C films and the effects of column width, surface roughness and thermal pre-reduction time were investigated. Activity of 5.04 mol(H2)center dot g(Pd)(-1)center dot h(-1) and 92% selectivity to the dehydrogenation reaction were achieved at 300 degrees C for the catalyst with a lower column width and higher carbon content and surface roughness. It was also found that deactivation occurs when Pd is sintered due to the elimination of carbon and/or the segregation and agglomeration of Pd upon cycling. Magnetron sputtering deposition appears as a promising and scalable route for the one-step preparation of Pd-C catalytic films by overcoming the different deposition characteristics of Pd and C with an appropriate experimental design.