Scientific Papers in SCI

Fully dense titanium nitride polycrystals have been prepared by spark plasma sintering. The kinetics of the sintering process and the optimized conditions for SPS processing have been put forward. Microstructural analyses of the resulting samples have unambiguously shown the coexistence of titanium as Ti2+, Ti3+ and Ti4+, thus driving the presence of cation vacancies. This fact is a new ingredient which is shown to influence the mechanical properties of this strategic ceramic. 

Based on an already tested laboratory procedure, a new magnetron sputtering methodology to simultaneously coat two-sides of large area implants (up to similar to 15 cm(2)) with Ti nanocolumns in industrial reactors has been developed. By analyzing the required growth conditions in a laboratory setup, a new geometry and methodology have been proposed and tested in a semi-industrial scale reactor. A bone plate (DePuy Synthes) and a pseudo-rectangular bone plate extracted from a patient were coated following the new methodology, obtaining that their osteoblast proliferation efficiency and antibacterial functionality were equivalent to the coatings grown in the laboratory reactor on small areas. In particular, two kinds of experiments were performed: Analysis of bacterial adhesion and biofilm formation, and osteoblasts-bacteria competitive in vitro growth scenarios. In all these cases, the coatings show an opposite behavior toward osteoblast and bacterial proliferation, demonstrating that the proposed methodology represents a valid approach for industrial production and practical application of nanostructured titanium coatings.