Scientific Papers in SCI

The use of liquid metal as an alternative to cover the plasma-exposed areas of fusion reactors has called for the development of substrates where refilling and metal spreading occur readily and at reasonably low temperatures. In the search for common materials for this purpose, we show that nanostructured tungsten coatings deposited on stainless steel (SS) by magnetron sputtering at oblique angles (MS-OAD) is a good option, provided that the surface microstructure of substrate is properly engineered. Tungsten thin films with nominal thicknesses of 500 and 2500 nm were deposited onto SS plates subjected to conventional surface finishing treatments (sand blasting, sand paper abrasion and electrochemical polishing) to modify the surface topography and induce the appearance of different groove patterns. In the first part of this work we show how the topographical features of the SS substrates affect the typical nanocolumnar microstructure of OAD thin films of tungsten. Subsequently, we characterize the spreading behavior of liquid lithium onto these tungsten nanocolumnar surfaces and critically discuss whether nanocolumnar tungsten thin films are a suitable option for the wetting and spreading of molten lithium. As a result, we reveal that the features of the tungsten nanocolumnar coating, characterized by a given height and void spaces between nanocolumns in the order of 1–2 μm, is critical for the spreading of molten lithium, while the existence of wider channels affects it very weakly. Moreover, it is shown that tungsten films deposited by MS-OAD on SS substrates subjected to conventional finishing procedures represent a good alternative to other more complex surface engineering procedures utilized for this purpose.

Infusion of low surface tension liquids in nanostructured surfaces is currently used to promote an anti icing response, although the long term stability of these systems is often jeopardized by losses of the infused liquid. In this work, we propose an alternative to the infusion procedure to induce a more effective and long lasting anti-icing capacity. The method consists of a combination of surface nanostructuration with the chemical grafting of fluorocarbon molecules. Al6061 substrates have been subjected to laser roughening and further modified with a nanostructured Al2O3 thin film to achieve a dual roughness and porous surface state. These surfaces have been subjected to a grafting treatment with perfluorooctyltriethoxysilane (PFOTES) vapor or, for comparative purposes, infused with a low surface tension liquid. A comparative analysis of the wetting, water condensation and anti-icing properties of these two systems showed an outstandingly better performance for the grafted surfaces with respect to the infused ones. Grafted surfaces were markedly superhydrophobic and required higher water vapor pressures to induce condensation. When looking for their anti-icing capacity, they presented quite long freezing delay times for supercooled water droplets (i.e. almost four hours) and exhibited a notably low ice accretion in a wind tunnel test. The high aging resistance and durability of these grafted surfaces and the reproducibility of the results obtained when subjected to successive ice accretion cycles show that molecular grafting is an efficient anti-icing methodology that, in aggressive media, may outperform the classical infusion procedures. The role of the fluorocarbon chains anchored on the surface in inducing an anti-icing functionality is discussed.